In the demanding drilling fields of West Texas, uptime is critical. A globally recognized upstream operator sought to reduce liner-related downtime and maintenance costs on two high-output rigs. Their solution? American Mud Pumps’ RedRock® high-performance liners. The results were nothing short of revolutionary.

🔴 The Challenge: Frequent Changeouts, Rising Costs

Operating F-1600 Triplex Mud Pumps under high-pressure, high-temperature conditions, the operator faced frequent liner replacements:

• Ceramic liners: ~2,500 hours

• Steel liners: ~3,500 hours

These changeouts increased labor costs, logistical complexity, and non-productive time (NPT).

Objectives:

• Extend liner life beyond 6,000 hours

• Reduce maintenance frequency

• Lower total cost of ownership

• Maintain compatibility with existing infrastructure

🔴 The Solution: RedRock® High-Performance Liners

American Mud Pumps deployed its flagship RedRock® liners, engineered for extreme durability:

• Inner Sleeve: >99.5% Ultrapure Zirconia + Yttria

• Outer Shell: AISI 1045 Steel

• Max Pressure: 7,500 psi

• Max Temperature: 350°F

• Sizes Available: 4-1/2” to 7”

Installed on F-1600 Triplex Mud Pumps, RedRock® liners were monitored over a full drilling cycle.

🔴 The Results: Performance That Redefines Expectations

RedRock® liners delivered an average of 7,200 hours of continuous operation, more than double the lifespan of ceramic liners and nearly triple that of steel.

Key Outcomes:

• 106% Longer Service Life

• 70% Fewer Changeouts

• Zero Liner Failures

• Up to 50% Cost Savings

Only one liner changeout was required during the entire 7,200-hour cycle dramatically improving uptime and reducing field crew interventions.

🔴 Technical Evaluation: Wear Analysis

A comparative study revealed:

• RedRock® Zirconia: Full wear at 7,293 hours

• Ceramic: Full wear at 3,597 hours

• Steel: Full wear at 2,511 hours

RedRock® demonstrated superior resistance to abrasion and thermal stress, validating its performance in high-pressure drilling environments.

🔴 Strategic Impact: Fleet-Wide Upgrade

Following the success of the trial, the operator expanded RedRock® deployment across its fleet. The liners became a cornerstone of their operational strategy, delivering:

• Fewer interventions

• Reduced safety risks

• Improved asset utilization

Download Case Study on RedRock High-Perforamce Liners

Testimonial

🔴 About RedRock®

RedRock® is American Mud Pumps’ premium liner solution, designed for operators who demand reliability, longevity, and performance in the harshest drilling conditions. (See video)

📍 Visit us at www.americanmudpumps.com📞 Contact: +1 (713) 979-0533 | customerservice@americanmudpumps.com📍 Main Office: 3050 Post Oak Blvd. Suite 510, Houston, TX 77065